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Gerkon V3.1 Fuel Dispenser Controller — electronic control unit for fuel dispensers

25 000 грн.
In stock SKU: GERKON-CONTROLLER-V3.1
Technical specifications:
Power supply: 220 V AC, 50 Hz (built-in PSU → 24 V DC)
Idle power consumption: up to 12 W
Backup power: Li-Ion battery, up to 30 min autonomy
Pump motor control: 380 V AC, 3-phase, up to 4 kW via magnetic starter (KO2)
Valve outputs: 2 outputs: KO1 (cutoff) + KSR (flow reduction), 24 V DC
Communication: WiFi 2.4 GHz + 4G/GSM (HF2211 included) + RS-485 (Modbus RTU)
Service interface: USB-C (OTA firmware update, configuration)
Dispensers per controller: up to 8 (via RS-485 Modbus)
RFID reader: RC522, 13.56 MHz (Mifare); optionally Wiegand 26/34, EM-Marin 125 kHz
Cards included: 5 Master + 50 blanks
Maximum drivers in system: up to 10,000 RFID cards
Main LCD display: 3 rows × 6 digits: SUM / LITERS / PRICE (visible from 10 m)
Auxiliary display: 8 characters, 7-segment (status, errors)
Keyboard: 16-button matrix: 0-9, ., CLR, VAL, TOT, STOP, START
Fuel meter input: Pulse (reed switch / NPN sensor), up to 5 kHz
Dosing resolution: 0.01 L
Accounting error: ±0.25 % (depends on meter accuracy)
Enclosure protection: IP44 (standard), IP54 optional
Dimensions (W × H × D): 250 × 180 × 80 mm
Weight: 1.8 kg
Operating temperature: −20 °C … +50 °C
Warranty: 12 months
Manufacturer: Gerkon LLC, Ukraine

What is it

Gerkon V3.1 Fuel Dispenser Controller is a modern electronic "brain" for any fuel dispenser pump. Instead of an outdated mechanical counter or primitive relay logic, the controller gives you full digital control: driver identification by RFID card, accurate fuel accounting, remote control from the cloud cabinet, 1C integration reports, and Telegram notifications for every refueling.

Suitable for any fuel dispenser — a new Gerkon PRK or as a replacement for electronics in an existing imported or custom-built dispenser. Base functionality works "out of the box", and for your specific process requirements we can customize firmware individually.

How it works

  1. Driver approaches the dispenser, taps RFID card to the reader
  2. Controller identifies the driver, checks limits, allows refueling
  3. Sends pump start command via magnetic starter (380 V, 3-phase)
  4. Counts pulses from the fuel meter (pulse sensor)
  5. Cuts flow with two solenoid valves: KSR (flow reduction) before target dose, KO1 (full cutoff) on target reach
  6. Records transaction in internal memory and immediately sends to cloud cabinet
  7. Accountant sees the refueling in 1C report within 1-2 seconds

Who it suits

  • Farms — fuel accounting for tractors, combines, trucks. Each tractor driver has their own RFID card, the agronomist sees who refueled how much per day.
  • Corporate fuel stations — refueling company fleet without a cashier. Driver self-serves by card, accounting gets a detailed report.
  • Logistics and transport companies — fleets of 10-200+ vehicles, fuel consumption control, abuse detection (refueling unauthorized cars, "to the canister" overflows).
  • Construction companies — refueling special equipment on site, mobile container fuel stations.
  • Mining and quarrying — refueling BelAZs, excavators, bulldozers with strict accounting.

Cloud cabinet azs.gerkon.com

Free access to the web cabinet at azs.gerkon.com/azs is included. The cabinet works in any browser, on PC and smartphone. Through it you:

  • See live monitoring of all your dispensers in real time (who is refueling now, how much remains in the tank)
  • View the KPI dashboard with key metrics: liters dispensed per day/week/month, TOP drivers, TOP vehicles, deviations
  • Manage RFID cards: add/remove drivers, set limits ("no more than 50 L per refuel", "no more than 200 L per day")
  • Export 1C reports (PDF / CSV / XML — UPD-1 format)
  • Configure Telegram notifications: every refueling → bot writes to your chat
  • Integrate via REST API with your ERP system (Microsoft Dynamics, SAP, custom)

Installs on any dispenser

The controller works with any electromechanical fuel dispenser that has:

  • Fuel meter with pulse output (reed switch or optical — we'll connect)
  • 380 V 3-phase pump motor (controlled via magnetic starter, included)
  • 1-2 solenoid valves (flow cutoff and flow reduction valves)

Doesn't matter if it's your old mechanical dispenser or a new Gerkon PRK. We reconnect, flash settings, calibrate the meter — and the dispenser becomes "smart".

Custom firmware for your processes

Base firmware covers 95% of typical scenarios. If you have specific requirements — we customize firmware individually:

  • Integration with specific ERP/accounting system (1C 7.7, 8.3, BAS, SAP, Galaxy)
  • Special limit rules (by day of week, by hour, by vehicle)
  • Support for non-standard card readers (Wiegand 26/34, Mifare, EM-Marin)
  • Custom communication protocols with third-party sensors (level meters, thermometers, manometers)
  • Multi-fuel dispensing from one column (A-92 + A-95 + DF via switching valves)
  • Integration with weighing systems, gates, GPS vehicle tracking

Firmware customization timeline: 1 to 4 weeks depending on complexity. Cost is determined individually after technical specification.

Package contents

  • Gerkon V3.1 Controller — main board in protective case
  • Operator keyboard (16-button matrix: 0-9, ., CLR, VAL, TOT, STOP, START)
  • 2 LCD displays (main "SUM / LITERS / PRICE" + 8-character status indicator)
  • RFID reader (RC522, 13.56 MHz) with 5 "Master" cards and 50 blanks for drivers
  • Magnetic starter for pump motor (380 V / 3-phase / up to 4 kW)
  • 4G/GSM modem HF2211 with antenna (for connection without WiFi)
  • Power supply 220 V → 24 V DC (built-in)
  • Lithium-ion backup battery (powers the controller during mains outage — records transactions)
  • Cable kit and terminal connections
  • Product passport + installation manual + cabinet user manual
  • Free access to azs.gerkon.com/azs with 1 administrator account

Frequently Asked Questions

Can the Gerkon Controller be installed on an old imported dispenser?
Yes, in 95% of cases — it fits. The controller works with any electromechanical dispenser that has a pulse meter (reed switch or optical), a 380 V pump motor and a solenoid cutoff valve. We reconnect your wiring, flash settings, calibrate the meter against actual dispensing — and the dispenser becomes "smart". An engineer site visit for diagnostics is available for a separate fee.
What if I have no internet at the fuel station — will the controller work?
Yes, it works autonomously. All transactions are stored in the controller's internal memory (50,000+ records). Once connection appears (WiFi, 4G, or someone brings a laptop via USB) — all data is sent to the cloud as one batch. RFID card refuelings work without internet as usual — the controller checks rights and limits from its local database, which is synced on each connection.
Can it be integrated with 1C? We have old 1C 7.7.
Yes. The cloud cabinet at azs.gerkon.com generates reports in CSV, XML and UPD-1 formats that 1C 7.7 and 8.3 parse "out of the box". If you need "deeper" integration with direct transaction import into your 1C database — we write an exchange module for your config, 2-3 weeks. We also support BAS, SAP, Microsoft Dynamics, Galaxy and custom developments via REST API.
How much does custom firmware cost?
Depends on scope. Simple tweaks (new limit rules, specific card reader integration, custom report) — from 5,000 UAH, 1-2 weeks. Complex modifications (new protocol, multi-fuel dispensing, weighing system integration) — from 25,000 UAH, 3-4 weeks. Exact cost is determined after technical specification discussion. First consultation and estimation — free.
What is the warranty? Who repairs in case of breakdown?
Manufacturer warranty — 12 months from shipping date. In case of factory defect — free replacement (we send a new controller, you return the old one via Nova Poshta at our cost). We repair in-house in Zaporizhzhia. Post-warranty service — from 1,500 UAH diagnostics + component cost. Spare parts available for 7 years from purchase.

SHIPPING INFORMATION FOR UKRAINE

Our company is committed to fast shipping and delivery throughout Ukraine. We work with carriers that offer the best balance of price and quality, including:

NOVA POSHTA

1-3 days. Delivery speed depends on your location. After placing your order and payment, we ship the same day or the next.

SAT

Delivery time 3-5 days. Speed depends on the distance between sender and recipient. This is the most economical option compared to Nova Poshta.

DELIVERY

Shipping takes 4-7 days. This is the slowest method, but its advantage is the low cost.

FREIGHT POOLING

Shipping is done via shared transport through a dispatcher. Finding a vehicle takes 1-2 days; speed depends on the destination (major cities are faster, remote villages slower). This method is cheaper than the carriers listed above.

We work throughout Ukraine, and on request can arrange delivery via another courier service not on our list.

After placing your order in our online store, please provide the following information for delivery to your region:

  • Recipient's full name
  • City or town
  • Number of the nearest warehouse (if shipping via courier services)
  • Mobile phone number

Once the goods are shipped, we will provide you with the waybill number. When picking up your order, please bring your passport and the waybill number.

NOTES:

  • The seller is not responsible for the operation of postal / courier services.
  • Shipments are insured for full value; in case of damage the carrier is obligated to compensate you in full.
  • Shipping costs are paid by the buyer (or by mutual agreement).
  • If the requested product cannot be supplied, an equivalent replacement will be offered upon your approval.

If you couldn't find an answer to your question in this section, please contact us for more detailed information.

PAYMENT METHODS

After placing an order for a selected product in our store, we verify stock availability and confirm with you. Payment can then be made using one of the following methods:

  • Bank transfer to the company account (VAT included).
  • Cash on delivery (payment upon receipt).

Before paying via bank transfer, please contact us to confirm product availability.

Cash on delivery is processed at the carrier's warehouse. The service fee is 2% of the total + 15 UAH for payment processing. For an order of 1000 UAH you will pay 35 UAH for this service plus the shipping cost.

The second method is more reliable as you can inspect the goods on the spot, but it is also more expensive, so before paying you may want to consider which method suits you best.

If payment is received by 12:00, we ship the same day; if payment arrives later, shipping is processed the next day.

For any questions about payment, please contact us — if you haven't found an answer to your question, we will provide more detailed information.

WARRANTY & SERVICE

  • Warranty on Gerkon fuel dispensers — 18 months;
  • Warranty on Gerkon measuring tanks — 18 months;
  • Warranty on level meters — 36 months;
  • Warranty on fuel dispenser connection installation — 18 months;

The manufacturer guarantees free replacement or repair of dispenser parts and assemblies that fail due to manufacturing defects, provided that transportation, storage, and operation rules are observed.